August 2024 Volume 6

AUTOMATION

2) Throughput and Capacity Estimate the required throughput and capacity of the system to ensure it can handle the expected production demands efficiently. Oftentimes focusing on current bottlenecks is a great place to start. 3) Process Variability Consider the variability in the surface finishing process, such as different shapes or surface finishes, and ensure the system can adapt and adjust accordingly. Try to close gaps in automation with tool changers and media changing systems for a perfect workflow. Active force controlled devices are often used to allow for automatic compensation for part-shape variability, and orientation of working angle. Tools with Active Compliant Technology apply constant contact force in any orientation automatically. This makes it a great candidate for parts with complex geometries like curved surfaces. FerRobotics end-effectors with Active Compliant Technology empower workers to use their knowledge to optimize manu facturing processes and dramatically reduces the reliance on physical labor. On average, it can reduce ergonomically chal lenging tasks by 80%+. A user of our end-effector remarked, “Thank you for this sensitive robotic grinder. It does my job in a perfect way. I can again play baseball with my son. My arms don’t hurt anymore.”

Selecting the Right Technology Choosing the best technology for your application is a critical step in the evaluation process. Also try to close gaps in automation. Things to consider: 1) Robotic Platforms Evaluate different robotic platforms (Cobot or Robot) and select one that aligns with your specific requirements and upscaling options. 2) End-Effectors Select a robust, industry-proven end-effector based on material and process. An end-effector with Active Compliant Technology that maintains a constant contact force on the workpiece is crucial to ensure process reliability and repeatable surface quality. It helps to achieve extremely fast speeds (robot feed rate) during the process while maintaining contact to the surface as well as to eliminate the need to re-program robot paths. 3) System + Partner Choose an easy-to-integrate system that allows for fast roll-out and change, easy programming and monitoring. Close gaps in automa tion with sandpaper and tool changing systems for a perfect work flow. Choosing a tool provider, who has successful use cases in the operations you want to automate can de-risk your project. It stands for fast process development and reduces your project timeframes. What is “Success” in Automation? What Does “Good Quality” Look Like? Clearly defining the specific requirements for the automation system is crucial for a successful implementation. Does 100% of the process need to be automated? What about only 80-90% of that process, since those are the least pleasant tasks for your workforce to perform?

These requirements encompass: 1) Material Types and Sizes

Identify the types and sizes of materials that will be processed by the automation system to determine the necessary capabilities and specifications.

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