February 2025 Volume 7

AUTOMATION

Overcoming Challenges with Automation in Forging Plants Integrating automation technologies into an existing forge line is not without its challenges. Many forging plants operate with older equipment that wasn’t originally designed for automation integra tion. Successfully integrating new technology requires creativity, technical expertise, and a cross-disciplinary understanding of mechanical systems, electrical controls, and materials science. Key considerations for successful implementation: 1. Technical Creativity & Problem Solving: Retrofitting equip ment like furnaces and presses for automation demands adaptability and ingenuity. 2. Skilled Technical Resources: A trained team is crucial for seamless integration and management of advanced systems. 3. Strategic Investment: Modernization isn’t just about hard ware—investing in skilled labor ensures long-term support for these systems. 4. Software Solutions: Adaptec’s IAS software enables the inte gration of plant-level technology, such as manufacturing and warehouse automation system, to streamline operations, materials management, and delivery, while further boosting productivity across the value chain.

Driving the Future of Forging with Automation The latest automation technologies, centered around the 6-axis robot, are reshaping the forging industry. From reducing manual labor to improving operational efficiency and precision, automa tion is no longer optional—it’s the path forward for competitive, modern forge shops. By combining established equipment like FANUC Foundry Pro robots with intelligent automation tools like MAS’s QC Plus® software (with Scan-To-Path™) and technologies such as 3D bin picking, forging businesses gain an edge in a challenging industry. Interested in learning more? Reach out to our team at Adaptec to learn how you can integrate cutting-edge automation technology to help reach operational goals and keep your plant running at maximum efficiency. Mario Trizzino Automation Sales Engineer Adaptec Phone: 800-724-5794 Email: mario.trizzino@adaptecsolutions.com

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AISI ALLOY GRADES 4120, 4130, 4135, 4140, 4142, 4145, 4150, 4320, 4330, 4340, 4615, 4620, 4817, 4820, 5120, 5160, 8617, 8920, 8625, 8630, 8640, 8650, 8740, 8822, 9260, 9310, Aircraft & Bearing Quality, CAT Spec Grades and API & NACE Quali ed Steel STAINLESS STEEL 303, 304, 410, 416, 416R, 420, & 17-4 TOOL STEEL A2, D2, H13, & S7

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FIA MAGAZINE | FEBRUARY 2025 39