February 2025 Volume 7

ENERGY

Efficiency and Precision with ThermESC Intl.'s Custom-Built Induction Heaters In conclusion, investing in a custom-built induction heater from ThermESC Intl. boosts efficiency, reliability, and precision in your heating processes. Tailored to meet your specific needs, our heaters enhance product quality, reduce waste, and lower energy consumption. This commitment aligns with our core values of innovation, quality, and customer satisfaction. Let ThermESC Intl. provide you with a cutting-edge, long-lasting solution that optimizes your production line and ensures sustainable, cost-effective results for your business.

1. Increased Production Speed: The new system led to a 10% increase in production speed. This allowed the facility to meet growing demand without needing to expand their workforce or extend operational hours. The ability to produce more with the same resources is a huge win for any manufacturing business. 2. Energy Efficiency and Cost Savings: One of the most significant advantages was the reduction in energy waste. The ForgeMax system cut energy consumption by over 35%, which translated into substantial cost savings. By optimizing the heating process, the facility reduced energy costs, helping them operate more profitably. Addi tionally, the reduction in energy consumption also resulted in a smaller carbon foot print, aligning with sustainability goals and environmental regulations. 3. Improved Product Quality: Another key benefit of the custom induction heater was the improvement in product quality. The consistent heating provided by the ForgeMax system ensured that every billet was heated to the precise temperature required for the forging process. This precision reduced the likelihood of defects and the need for rework, which ultimately led to better-quality parts and a smoother production process.

Eric Peterson CEO ThermEsc. Intl. Phone: 970-483-5232 Email: Eric.Peterson@EscInduction.com

Business Outcomes: Enhanced Reputation and Customer Satisfaction The benefits of this custom-built solution were not limited to energy savings and produc tion efficiency. The improved product quality helped the facility maintain ISO 9000 certification, which is crucial for maintaining industry standards and customer trust. The enhanced consistency in the forging process also led to increased customer satisfaction, as clients received higher-quality products on time. This reputation for quality and reliability led to repeat business and strengthened the facility's position in the competitive automo tive market.

FIA MAGAZINE | FEBRUARY 2025 9