May 2025 Volume 7

AUTOMATION

The software also simplifies the process of teaching the system to handle different shaft sizes, allowing for quick and easy changeovers between multiple SKU variants. Implementation and Support The implementation of the 3D robot vision solution was completed in approximately two months, from design to programming. Pickit 3D collaborated with the company's internal integrator division and a local partner to ensure a smooth and efficient installation process. A Pickit 3D vision expert also provided on-site support via Pickit 3D’s implementation service package to guarantee successful deployment and operation of the system. Efficiency, Flexibility, and Improved Working Conditions The implementation of the 3D robot vision solution and the Pickit 3D Billet Picker provided numerous benefits to the automotive parts manufacturer: • Increased Production Efficiency: The automated system ensured a consistent and fast loading of shafts onto the press line, eliminating delays and improving overall production efficiency. The dual bin setup further enhanced efficiency by allowing for continuous operation, as empty bins could be exchanged without stopping the machine. The Pickit 3D Billet Picker has an adaptable tooltip with the magnet mounted on a rotational axis.

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• Enhanced Flexibility: The 3D robot vision system can handle multiple SKU variants, allowing the manufacturer to switch seamlessly between different shaft types. This flexibility is crucial in today's market, which demands more diverse products and high-mix, low-volume production. • Improved Working Conditions: By automating the tedious and physically demanding task of manual loading, the solution significantly improved working conditions for operators. This not only reduces the risk of strain and injury but also frees up operators to focus on more valuable and engaging tasks that require human expertise. • Space Optimization: The 3D robot vision system, particularly with the Billet Picker, requires less space compared to traditional mechanical feeding systems. This is due to the Billet Picker's design, which allows the robot to operate within a smaller footprint. • Reduced Maintenance: 3D robot vision systems can minimize the risk of equipment failures, offering a more durable and low-maintenance solution compared to traditional mechanical feeders.

The successful implementation of 3D robot vision and the Pickit 3D Billet Picker at the Canadian automotive parts manufacturer demonstrates the transformative power of automation in the industry. By addressing the challenges of manual loading with a flexible, efficient, and user-friendly solution, the manufacturer achieved significant improvements in productivity, safety, and operational flexibility. This case shows how 3D robot vision can help forging companies modernize their processes, overcome labor shortages, and gain a competitive edge in the market.

Rob Mertens Regional Sales Manager PICK-IT USA, INC. Email: rob.mertens@pickit3d.com

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