May 2026 Volume 8

EQUIPMENT & TECHNOLOGY

Forging For Aerospace Applications in Action An example of advanced forging technology in aerospace production can be found at a Tier 1 supplier in France, where a forging cell supplied by ANDRITZ Schuler is used for turbine blade manufacturing. The system is centered around a 2,100 ton screw press paired with a 250 ton trimming press. The screw press with direct drive enables a variably adjustable forging process, allowing complete control of impact energy and forming speed on a stroke by stroke basis. This level of control supports consistent material flow and high dimensional accuracy. Eliminating wear intensive intermediate drive elements also contributes to energy efficiency and system reliability. Together, these benefits show how forging systems can meet aerospace requirements while improving the overall efficiency of production operations. A second example highlights how a Tier supplier in Germany expanded production capacity by investing in a 30,000 ton closed die hydraulic forging press from ANDRITZ Schuler to manufacture aircraft landing gear, engine discs, structural parts, and other critical aerospace components. The system is designed to deliver the high forces and long working distances required for large, demanding parts. Its unlimited work energy enables maximum force to be applied throughout the entire stroke. Adjustable working strokes allow the press cycle to be tailored to each forming process and large slide strokes for long components extend product range capabilities. In addition, process-specific control of forming speed ensures excellent workpiece quality and extended die service life.

Integrated Solutions and Lifecycle Support ANDRITZ Schuler not only provides standalone machines, but also integrated forging solutions that combine press technology, automation, process expertise, and lifecycle services. This turnkey approach helps aerospace manufacturers scale production, maintain quality, and adapt to evolving materials and design requirements — while protecting capital investments through long-term service, modernization, and digital support. The Future of Flight Forging operations continue to play an important role in balancing productivity, quality, and efficiency as the aerospace industry faces production volume and sustainability pressures. Through high performance presses, energy efficient process design, and top-tier service support, ANDRITZ Schuler is supporting aerospace manufacturers as they prepare for the next generation of aircraft and propulsion systems. ANDRITZ Schuler will present “High Efficiency Forging for Lightweight Structures and Beyond” on May 12, 2026, at 11:00 a.m. EST. The free webinar will highlight ANDRITZ Schuler’s complete forging portfolio, with a focus on turnkey mechanical and screw press lines that support lightweight production. Attendees will gain a deeper understanding of how forging lines, automation, and energy-efficient systems work together to support forgers in enhancing performance and maintaining competitiveness. (www.forging.org/events) ANDRITZ GROUP International technology group ANDRITZ provides advanced plants, equipment, services, and digital solutions for a wide range of industries, including pulp and paper, metals, hydropower, environmental, and others. Founded in 1852 and headquartered in Austria, the publicly listed group employs about 30,000 people at 280 locations in over 80 countries. As a global leader in technology and innovation, ANDRITZ is committed to fostering progress that benefits customers, partners, employees, society, and the environment. The company’s growth is driven by sustainable solutions enabling the green transition, advanced digitalization for highest industrial performance, and comprehensive services that maximize the value of customers’ plants over their entire life cycle. ANDRITZ. FOR GROWTH THAT MATTERS. ANDRITZ METALS ANDRITZ Metals is – via the ANDRITZ Schuler Group – one of the world’s leading suppliers of technologies, plants, and digital solutions in metal forming. The product portfolio also includes automation and software solutions, process know-how, and service. In the metals processing segment, the business area offers innovative, sustainable, and market-leading solutions for the production and processing of flat products, for welding systems and furnaces with its own burner solutions, as well as services for the metals processing industry. Karissa Krueger Senior Marketing & Communications Specialist ANDRITZ Schuler Inc. Email: karissa.krueger@andritz.com

ANDRITZ Schuler has supplied hydraulic forging presses with press forces up to 30,000-tons and working travel distances up to approximately 13 feet, though the company’s production capabilities go beyond these parameters.

This content was sponsored by ANDRITZ Schuler Inc.

FIA MAGAZINE | MAY 2026 25